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Personal protective equipment & occupational safety

What is personal protective equipment?

Personal protective equipment, or PPE for short, is an important part of occupational health and safety and refers to all equipment worn or used by people to protect themselves from hazards in the workplace. This can range from simple protective gloves and goggles to complex equipment such as respirators. Its main purpose is to prevent injuries or damage to health caused by mechanical effects, chemical substances, thermal risks or radiation.

The essential components of personal protective equipment

Safety helmets, safety shoes and more: what does it involve?

Personal protective equipment is essential to protect workers from physical, chemical and biological hazards. The basic and most common types of PPE include

  • Safety helmets: They protect the head from falling objects, impacts and other hazards. They are particularly indispensable on construction sites, in production and in many trades.
  • Safety shoes: They offer protection against penetrating objects, help prevent slipping accidents and protect against electrical hazards.
  • Safety goggles and face protection: They protect the eyes and face from chemical splashes, mechanical risks and hazardous radiation.
  • Hearing protection: Earplugs and earmuffs protect hearing from noise damage in the workplace.
  • Protective gloves: They are available in various designs to protect hands from cuts, abrasion, chemicals, heat and electrical hazards.
  • Respiratory masks: They protect the respiratory tract from dust, vapours and gases using filter masks, half masks or full masks.
  • Protective clothing: Special items of clothing such as chemical protection suits, welding protection clothing or anti-static clothing protect against specific hazards in hazardous working environments.
Mittig eine Comic-Person mit Schutzausrüstung. Um die Person herum sind diverse Gebotszeichen mit Schutzausrüstung dargestellt.

Important reasons for using PPE

The use of PPE is crucial for several reasons:

  1. Protection from injury and illness: The primary function is to protect the wearer from potentially life-threatening working conditions. For example, helmets protect against head injuries on construction sites and specialised gloves can reduce the risk of cuts.
  2. Legal and regulatory requirements: In Germany, there are legal regulations that make it mandatory to use them in certain work areas. Non-compliance can have legal consequences.
  3. Promoting a culture of safety: The provision and correct use of safety equipment promotes a culture of safety in the workplace. It shows that a company cares about the well-being of its employees and sets a standard for compliance with safety practices.
  4. Preventing accidents at work: This not only protects the health of employees, but also helps to avoid costly downtime and financial losses.

What is not part of the PPE?

It is equally important to understand what is not covered by the term personal protective equipment. The following items are not normally considered PPE:

  • General work clothing: Clothing that is primarily used for identification and uniforming and does not offer any special protection, such as simple work suits without any special protective function.
  • Office supplies and small tools: Items such as calculators, notepads and the like that have no protective function.
  • Sports equipment: Although some sports equipment may have similar protective properties to PPE, it is specifically designed for sports and does not meet the standards for safety equipment in the workplace.
  • Personal medical devices: Items such as pacemakers or insulin pumps that have no protective function in the work environment.
Ein Koch mit schwarzen Handschuhen schneidet eine grüne Paprika auf einem weißen Schneidebrett, daneben Würfel aus roten und gelben Paprika.

Do disposable products also form part of personal protective equipment?

Yes, disposable products such as bonnets and disposable gloves can be part of personal protective equipment (PPE), especially when used in environments that have specific hygiene or protection requirements.

These items are particularly common in medical facilities, food processing and chemical laboratories, where they are designed to protect against contamination or prevent the spread of infection.

Requirements and obligations: The PPE Utilisation Ordinance

The PPE Usage Ordinance (PSA-BV) forms the legal basis for the correct use and associated obligations of personal protective equipment in the workplace. This regulation is crucial for the safety and health of employees who are exposed to certain hazards in their working environment.

What is the PPE Utilisation Ordinance?

The PPE Usage Ordinance regulates the use of personal protective equipment in companies and organisations in Germany. It aims to ensure the correct use of PPE in order to prevent accidents at work or occupational health hazards. It specifies the conditions under which protective equipment must be made available and how it must be used.

Areas of application and obligations

  • Provision and selection: The employer is obliged to provide suitable PPE if hazards cannot be avoided or sufficiently minimised by other technical or organisational measures. The selection of PPE must be based on the specific working conditions and the existing hazards.
  • Instruction and training: Employers must ensure that all employees who use PPE receive appropriate instruction on its correct use. This includes information on the correct donning and doffing, maintenance, storage and replacement of equipment.
  • Maintenance and replacement: PPE must be regularly maintained, checked and replaced if necessary. It must be ensured that damaged or defective equipment is replaced immediately so as not to jeopardise the protection of workers.
  • Documentation: Employers are also obliged to document the provision and use of PPE. This serves not only to fulfil legal requirements, but also for internal quality assurance and the optimisation of safety measures.

Compliance with the PPE Utilisation Ordinance is not only a legal requirement, but also plays a crucial role in the prevention of accidents at work and occupational illnesses. Through the correct use and management of PPE, the employer makes a significant contribution to creating a safe and healthy working environment.

DGUV specifications for personal protective equipment

The German Social Accident Insurance (DGUV) provides important regulations on the use and provision of personal protective equipment. These specifications are contained in particular in various DGUV rules and information aimed at the specific work context and the associated hazards. The main regulations include:

  1. Selection of PPE: The DGUV stipulates that PPE must be selected carefully on the basis of a risk assessment. Care must be taken to ensure that the equipment is suitable for minimising hazards without itself causing additional hazards.
  2. Provision and maintenance: The employer is obliged to provide suitable PPE free of charge and to ensure that it is kept in a hygienic and functional condition.
  3. Instruction of employees: Employers must ensure that all employees who use PPE receive appropriate instruction. This instruction must include information on the correct use and maintenance of the equipment.
  4. Documentation: The DGUV requires that the provision and use of PPE as well as the instructions given are documented. This contributes to the traceability of the protective measures.
  5. Specific requirements for certain activities: For certain hazardous activities, there are specific regulations that set out detailed requirements for the type of PPE to be used.

Categorisation of personal protective equipment

Personal protective equipment is divided into three categories according to the degree of risk it is intended to protect against. This system helps companies to select the appropriate protective equipment depending on the working environment and the associated hazards.

Category 1: Basic protection

Category 1 PPE is intended for low-risk working environments. This type of protective equipment protects against risks that cannot lead to serious injuries, such as:

  • Superficial mechanical injuries
  • Contact with slightly aggressive cleaning agents
  • Contact with warm surfaces up to 50°C
  • Slight exposure to sunlight

Category 1 PPE includes simple work gloves, light safety goggles, gardening gloves or simple sunglasses.

Category 2: Medium degree risks

Category 2 PPE is required if the protective clothing is intended to protect the user against risks that are not explicitly assigned to categories 1 or 3. Typically, this is protective equipment against the most common occupational hazards, such as:

  • Safety helmets
  • Safety shoes
  • Hearing protection
  • Eye and face protection with a filter effect (e.g. UV protection)

This category includes many standard occupational safety products that are necessary in a variety of working environments.

Category 3: Protection against very high risks

Category 3 PPE provides protection in working environments with particularly high or fatal risks. This equipment is required to prevent serious damage to health or death, e.g. when:

  • Handling hazardous chemicals
  • Working in extreme temperatures
  • Risks from falls from great heights
  • Hazards due to electric current

Typical category 3 PPE products are respirators, full-body protective suits, fall protection and special protective gloves for handling hazardous chemicals.

This categorisation ensures that each employee receives the appropriate protection according to the specific requirements of their job in order to promote safety and health in the workplace.

Understanding standards and certifications

Safety in the workplace is guaranteed by various standards and certifications that ensure that the personal protective equipment used meets the strictest safety requirements. These certifications are essential for the protection of employees.

The importance of CE labelling

The CE marking, which stands for "Communauté Européenne" (European Community), is basic proof that products comply with EU regulations. For manufacturers, affixing this marking means that their products comply with the required EU standards. This labelling is mandatory for many product categories, including PPE, and confirms that the products meet the essential health and safety requirements.

The role of the GS mark and DGUV tests

The GS mark, short for "Tested Safety", is a voluntary test mark in Germany that indicates that a product not only fulfils the legal requirements, but has also undergone strict safety tests. The test mark is awarded by independent bodies that test the product intensively to ensure that it does not pose any risks when used correctly.

The DGUV test provides a further independent test level, which is particularly important for PPE in the higher categories. Products that pass this test have undergone the most stringent testing procedures under expert supervision to ensure compliance with the highest safety standards. Such a test is particularly essential for category 3 PPE, which is used for particularly high-risk activities.

Specific certifications for safety shoes

Safety shoes certified to SRA, SRB or SRC offer special protection against slip hazards. These certifications are the result of tests in accordance with EN 13287, in which slip resistance is assessed on various surfaces such as ceramic tiles and steel floors. Footwear that fulfils the required criteria in these tests is awarded the corresponding certification, which certifies its suitability and safety in slip-prone environments.

Our product recommendations from the occupational safety sector:

3M E-A-R Classic earplugs in disposable dispenser box, 250 pairs
Product features 250 pairs, packed in pairs SNR 28 dB Universal size

Content: 250 pair (€0.29* / 1 pair)

Variants from €84.19*
From
€72.53*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

3M E-A-R ULTRAFIT, earplugs with cord, 50 pairs
The 3M™ E-A-R™ Ultrafit™ earplugs made of flexible, thermoplastic material adapt perfectly to any ear canal thanks to their lamellar shape. This guarantees excellent wearing comfort. As the earplugs are easy to clean with soap and water, they can also be used in dirty working environments and are particularly hygienic. Thanks to the practical safety cord, the earplugs cannot be lost.Areas of applicationFor general industrial applications. For high temperature ranges. Can also be used for long-term and permanent noise pollution and in dirty working environments.Product featuresSize: Universal size Material: Elastomer polymer Colour: Yellow with blue PVC safety cord Attenuation values: SNR 32 dB. H=33 dB, M=28 dB, L=25 dB Standardisation: EN 352-2:2002 with strap, yellow

Content: 50 pair (€2.61* / 1 pair)

Variants from €144.70*
From
€130.25*
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Available, delivery time: 1-3 days

3M E-A-Rcaps ear defenders, 10 pcs
The extremely lightweight 3M™ E-A-Rcaps™ ear defenders can be worn flexibly over the head, under the chin or on the neck and are therefore very comfortable. When not in use, it can simply be worn around the neck and is therefore particularly suitable for temporary use . The earplugs do not penetrate deep into the ear canal, which increasingly prevents a feeling of pressure. Suitable replacement earplugs are available for hygienic use at .Product features at a glanceSize: Universal size Colour: Blue / yellowProtection features at a glanceAttenuation values: SNR 23 dB. H=27 dB, M=19 dB, L=17 dB (chin version) Attenuation values may vary depending on wearing position EN 352-2:2002Hygiene adviceFor reasons of hygiene, the manufacturer recommends replacing the earplugs regularly every two to four weeks.

Content: 10 piece (€7.44* / 1 piece)

Variants from €82.74*
From
€74.43*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

3M E-A-R™ Tracers™ earplugs, 50 pairs
The E-A-R™ Tracer™ reusable earplugs are characterised by their particularly easy handling. They are very easy to insert into the ear canal and are ideal for high to medium noise levels. Thanks to an integrated bronze ball and metal shavings in the cord, they can be found using a metal detector and are primarily used in the food and pharmaceutical industries. Product features at a glance Size: Universal size Material: Silicone rubber with 2mm steel ball embedded, polymer cord with metal inclusions Colour: Blue Overview of protective features Attenuation values: SNR 32 dB. H=33 dB, M=28 dB, L=25 dB EN 352-2:2002

Content: 50 pair (€4.35* / 1 pair)

€217.29*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

Product Quantity: Enter the desired amount or use the buttons to increase or decrease the quantity.
Pair
3M™ E-A-RSOFT™ - Metal detectable disposable earplugs, 200 pairs
The metal-detectable 3M™ E-A-RSOFT™ earplugs are characterised by their high wearing comfort. The hypoallergenic foam of the earplugs ensures low pressure in the ear canal. The dirt-repellent surface guarantees a high level of hygiene. These earplugs are primarily used in the food industry, but can also be used in other industries

Content: 200 pair (€0.91* / 1 pair)

Variants from €186.01*
From
€182.07*
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Available, delivery time: 1-3 days

3M™ E-A-R™ Push-In™
The 3M™ E-A-R™ Push-In™ earplugs with cord are very suitable for long periods of wear. The earplugs can be easily inserted into the ear without pre-moulding and thanks to the hygienic stem. The foam reacts to body heat and therefore adapts even better to the ear canal. The high attenuation value ensures safe and reliable protection, and the compatibility with other PPE makes the earplugs particularly suitable for use in the automotive industry

Content: 100 pair (€1.01* / 1 pair)

Variants from €111.73*
From
€100.56*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

3M™ Earplugs 1100
Particularly suitable for high-frequency noise in the workplace and strong general noise pollution. Metal processing industry, aircraft construction, automotive industry, wood processing industry, textile industry, printing and paper industry, construction industry.

€200.38*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

Product Quantity: Enter the desired amount or use the buttons to increase or decrease the quantity.
Pack
Anti-fog cleaning spray, 17 ml
The Univet anti-fog cleaner is a ready-to-use solution for cleaning glasses and visors that prevents fogging. It is characterised by a combined 3-fold effect: Anti-fogging - cleaning - anti-static.The spray is free from silicone and propellants and fulfils all environmental and compatibility standards. The anti-fog cleaner is proven to be safe to use for all goggles, masks, visors and optics made of glass and plastic - even for sensitive or coated surfaces.Hygiene advice:Before use, the lenses should be cleaned of dust particles and dirt, either by blowing or under running water. The lenses should then be cleaned with a dry and clean paper towel to avoid scratching.

Content: 0.017 l (€703.53* / 1 l)

€11.96*
incl. VAT plus shipping costs

Available, delivery time: 1-3 days

Product Quantity: Enter the desired amount or use the buttons to increase or decrease the quantity.
l

The most frequently asked questions about occupational health and safety

Arbeitsschutz umfasst alle Maßnahmen, Bestimmungen und Mittel, die der Sicherheit und dem Gesundheitsschutz der Beschäftigten während der Arbeit dienen. Ziel ist es, Arbeitsunfälle, Berufskrankheiten sowie arbeitsbedingte Gesundheitsgefahren zu vermeiden und das Wohlbefinden der Mitarbeitenden am Arbeitsplatz zu fördern. Arbeitsschutzprodukte bzw. Persönliche Schutzausrüstung (PSA), wie bspw. Arbeitshandschuhe, Gehörschutzmittel oder Hygieneschutzkleidung, spielen hierbei eine entscheidende Rolle, indem sie individuell vor Gefahren schützen und eine sichere Arbeitsumgebung schaffen.

Ein effektiver Arbeitsschutz ist nicht nur gesetzlich vorgeschrieben, sondern dient auch der Prävention von Unfällen und Erkrankungen. Durch die Vermeidung von Arbeitsausfällen trägt er zur Produktivität des Unternehmens bei und schützt vor rechtlichen Konsequenzen. Zudem fördert ein hoher Standard im Arbeitsschutz die Zufriedenheit und Motivation der Mitarbeitenden.

Das Arbeitsschutzgesetz (ArbSchG) bildet die rechtliche Grundlage für den Arbeitsschutz in Deutschland. Es verpflichtet Arbeitgeber, die notwendigen Maßnahmen zum Schutz der Gesundheit und Sicherheit ihrer Beschäftigten zu treffen. Dazu gehört die Bereitstellung geeigneter Arbeitsschutzprodukte, die Durchführung regelmäßiger Sicherheitsschulungen und die Anpassung der Arbeitsbedingungen an die neuesten Sicherheitsstandards.

Eine zentrale Vorschrift des Arbeitsschutzgesetzes ist die Durchführung der Gefährdungsbeurteilung. Arbeitgeber müssen systematisch alle potenziellen Gefahren am Arbeitsplatz identifizieren und bewerten. Auf Basis dieser Beurteilung sind dann geeignete Schutzmaßnahmen zu ergreifen. Die Auswahl und Bereitstellung adäquater Arbeitsschutzprodukte ist dabei ein wesentlicher Bestandteil, um Risiken effektiv zu minimieren.

Das STOP-Prinzip ist ein ganzheitlicher Ansatz zur Risikoprävention und zum Risikomanagement in der Arbeitswelt. Es steht für vier grundlegende Strategien zur Minimierung von Risiken am Arbeitsplatz: Substitution, technische Maßnahmen, organisatorische Maßnahmen und persönliche Schutzausrüstung. Das Prinzip zielt darauf ab, die Sicherheit durch eine hierarchische Anwendung der Maßnahmen zu erhöhen.

  • Substitution: Dies ist die erste und wirksamste Maßnahme des STOP-Prinzips. Dabei wird versucht, gefährliche Stoffe oder Verfahren durch weniger gefährliche zu ersetzen. Beispielsweise könnte ein giftiges Lösungsmittel durch eine ungiftige oder weniger schädliche Alternative ersetzt werden. 
  • Technische Maßnahmen: Wenn eine Substitution nicht möglich ist, sollten technische Kontrollmaßnahmen ergriffen werden. Dies kann die Installation von Absauganlagen, die Verwendung von Schutzverkleidungen oder die Einführung automatisierter Systeme umfassen, die den direkten Kontakt des Arbeitnehmers mit den Gefahrenquellen verhindern. 
  • Organisatorische Maßnahmen: In diese Kategorie fallen Änderungen von Arbeitsabläufen oder -prozessen, um die Sicherheit zu erhöhen. Beispiele hierfür sind die Einführung von Schichtplänen zur Verringerung von Ermüdungserscheinungen, die Begrenzung der Expositionszeit gegenüber bestimmten Gefahrstoffen oder die Schulung von Mitarbeitern zur Förderung eines sicheren Arbeitsumfelds. Persönliche Maßnahmen: Persönliche Schutzausrüstungen werden als letzte Maßnahme in der Hierarchie eingesetzt, wenn andere Maßnahmen allein nicht ausreichen, um ein akzeptables Risikoniveau zu gewährleisten. 
  • Persönliche Schutzausrüstung sollte als Ergänzung zu den oben genannten Maßnahmen gesehen werden, nicht als alleinige Lösung. Die Anwendung des STOP-Prinzips ermöglicht es Unternehmen, Risiken proaktiv zu managen und die Arbeitsumgebung sicherer zu gestalten. Es hilft, den Schutz von Gesundheit und Sicherheit der Beschäftigten systematisch und nachhaltig zu verbessern.